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PULSAR CHEM. CO. MOULDING MOULDMAKING SILICONES

MOULDMAKING SILICONES  
 

Why Silicone ?
In this market, silicone competes mainly against inexpensive latex molds. However, latex is labor intensive because all the water needs to be removed from a latex system. This necessitates the building of these molds layer by layer over a period of up to two weeks. The advantage of silicone is the speed at which it can be made into a functional mold: 24 hours or less.


.
MIXED PRODUCT
CURED PRODUCT
.
PRODUCT
CATALYST
MIXING
RATIO
COLOR
SPECIFIC
GRAVIT
g/ml
VISCOSITY
cps

POT LIFE
min

CURING
TIME
hour
SHORE
ShA
TENSION STRENGTH
Mpa
ELONG.
%
TEAR
STRENGHT
N/mm
SHRINK.
%
FIELD OF USE
HEAT CURED PRODUCTS
RTV 662
KIT
10:1
BLUE
1.28
120.000
180
24
65
5.5
250
18
<0.2
PU
RTV 664
KIT
10:1
BLUE
1.28
110.000
120
24
60
5.5
220
18
<0.2
FOOD INDUSTRY
RTV 668
KIT
10:1
GREEN
1.28
115.000
90
24
58
5.5
250
18
<0.2
POLYURETHANE
YE 5626
KIT
10:1
CLEAR
1.10
55.000
90
24
40
4.9
320
15
<0.1
PROTOTYPE
YE 5630
KIT
10:1
BLUE
1.10
78.000
120
24
35
6.0
400
20
<0.1
PAD PRINTING
TSE 3455T
KIT
10:1
CLEAR
1.10
41.000
90
24
40
6.4
630
20
<0.1
PROTOTYPE
TSE 3466
KIT
10:1
CLEAR
1.10
63.000
90
24
60
7.4
350
16
<0.1
PROTOTYPE
RTV ROOM TEMP. CURED PRODUCTS
RTV 403
BETA 7
20:1
WHITE
1.18
13.000
75
24
3
1.7
900
12
<0.6
DETAILED PARTS
RTV 410
BETA 7
20:1
IVORY
1.26
22.000
24
24
12
2.6
600
15
<0.6
POLYESTER / WAX
RTV 420
BETA 7
20:1
IVORY
1.23
26.000
75
24
18
3.3
550
22
<0.6
POLYESTER / GRYSUM
RTV 425
BETA 7
20:1
IVORY
1.33
32.000
75
24
23
3.0
380
20
<0.6
POLYESTER / GYPSUM
RTV 430
BETA 2
10:1
RED
1.07
47.000
60
4
30
3.1
250
18
<0.6
SKIN WORKS
RTV 430
BETA 5
10:1
RED
1.07
50.000
150
18
3028
3.1
300
18
<0.6
SOFT METAL /HIGH TEMP.
RTV 430
BETA 11
10:1
BLUE
1.07
50.000
120
24
28
4.1
360
18
<0.6
POLYESTER
RTV 7888-10
BETA 16
10:1
PINK
1,22
18.000
60
12
12
3,5
450
20
<0,1
POLYESTER / PLASTER / WAX
RTV 7888-20
BETA 16
10:1
PINK
1,22
30.000
60
12
20
3,5
400
20
<1
POLYESTER / PLASTER/ WAX

 

PRODUCTS OF ARCHITECTURAL AND FURNITURE APPLICATIONS

Master molders offers a variety of products for the architectural and furniture industries. For those smaller more detailed parts where lower durometers can be used, condensation cure products RTV 7888-20, RTV 7888-30 are offered. Larger parts requiring greater dimensional stability may best be molded using addition cure products. Such as RTV 664, RTV 668.

Low viscosity
Materials of low to midium viscosity provide decreased pour time, produce fewer voids in the molds, and facilitate dearation.

Low surface energy
The low surface energy of silicone allows it to wet surfaces very well, aiding in excellent detail reproduction. It also imparts superior release properties.

Resistance to polyester and polyurethanes
Polyester and polyurethane are the most commonly used casting resins in this market segment. Barrier coats are often required due to aggressive polyurethane resins.

Silicone is the most widely used material in these market segments. Because of the geometry of some of these parts, flexibility is critical to successful demolding. This requirement precludes the use of steel molds and makes silicone an ideal molding material. Detail reproduction is also essential. Due to its low surface energy, silicone wets surfaces very well. This allows the intricate detail found on the master to be reproduced with the same precision onto the silicone mold. Finally, easy release of the part from the part is critical. Significant adhesion of the casting resin to the mold surface can cause a misshapen and/or broken final product.

 

Pulsar Chem. Co. Ltd.
Head Office - Ankara TURKEY
Tel: (90 312) 2221166 Fax: (90 312) 2229400
Branch Office - İstanbul TURKEY
Tel: (90 212) 2205656 Fax: (90 212) 2202800
Branch Office - Bursa TURKEY
Tel: (90 224) 2415754 Fax: (90 224) 2415755


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